Manufacturing in Bekasi, West Java — Indonesia ISO 9001 · IATF 16949 · ISO 14001 · ISO 45001

Industry

Joint Actuators & Drives

Fasteners for harmonic drives, cycloidal reducers and frameless motors

M2 – M5High preloadLocating pinsThermal cycling
Humanoid robot joint motor assembly Joint Actuators & Drives

Why it matters

Fasteners for harmonic drives, cycloidal reducers and frameless motors

A robot joint module packs a frameless motor, a harmonic or cycloidal reducer, an encoder and a brake into a cylinder the size of a fist. The fasteners have to clamp the reducer flexspline without distorting it, retain the rotor against torque reversal, and locate the encoder ring to within a few micrometres — all while the module heats to 70 °C in continuous duty.

We supply socket head and low-profile screws in 10.9 and 12.9 for reducer and housing joints, ground dowel pins for locating, and precoated screws for positions that see torque reversal. Because joint modules are usually assembled in small batches, we support lower volumes with the same documentation as high-volume electronics work.

M2 – M5

Joint module fastener range

12.9

Reducer clamp property class

h6

Locating pin fit available

70 °C

Continuous duty housing temperature

Field problems

What actually goes wrong in this industry

These are the failure modes we see most often, and the engineering response that addresses each one. Problems are stated as they appear on the line, not as they appear in a textbook.

Failure mode and engineering response
Problem observed Engineering response
Clamping the flexspline distorts it and increases transmission error. Controlled preload with a specified torque and friction coefficient, plus flatness-checked washers to spread load.
Torque reversal loosens the reducer housing screws. Encapsulated adhesive on 12.9 screws, with break-loose torque verified after a reversing-duty cycle test.
The encoder ring shifts and the zero position drifts. Ground h6 dowel pins locating the ring to the housing, with position tolerance stack reviewed at design stage.
Aluminium housings creep under sustained preload at 70 °C. Steel inserts or through-bolted joints, with relaxation data at temperature rather than room temperature.
A small batch of 200 joints does not justify a custom screw. Standard diameter families with modified lengths and heads from existing tooling, at low minimum order.
The module must be non-magnetic for a collaborative robot. SUS316 and titanium fasteners with permeability certification, and non-magnetic dowel pins.

Specification basis

Typical requirements for this industry

A starting specification, not a fixed menu. Most programmes adjust one or two of these after the first joint review.

Diameter

M2.0 – M5.0

Property class

10.9, 12.9, A4-80

Head style

Socket head, low profile, countersunk

Locating pins

h6 / h7 ground, straightness 0.01 mm/10 mm

Locking

Encapsulated adhesive for reversing duty

Temperature

Continuous 70 °C, peak 100 °C

Runout

≤ 0.02 mm on rotor retention faces

Documentation

Material cert, torque spec, relaxation data

Recommended products

Families we specify most in this industry

Chosen for the tolerance, finish and locking requirements typical of the assemblies described above.

Chrome-plated shoulder screws with precision ground shanks

Precision Components · Ø1.0 – Ø10 mm

Shoulder Screws & Pins

Precision shoulder screws, dowel pins and stepped pins ground to h9 for pivot, locating and alignment duties in miniature mechanisms.

h9 ground shankPivot & locatingStainless / alloy
Micro screws with a blue nylon patch threadlocking element

Micro Screws · M0.8 – M6

Precoated Screws

Screws with a factory-applied locking or sealing element, so the assembly line receives a ready-to-drive fastener with no liquid adhesive and no cure time.

Nylon patchMicro-encapsulated3M tape
M0.8 machine thread micro screws shown beside a pencil tip for scale

Micro Screws · M0.5 – M6

Machine Thread Micro Screws

Precision machine screws from M0.5 to M6 with rolled Class 6g threads, tight head concentricity and clean drive recesses for automated driving.

Class 6g threadRolled threadStainless / carbon steel
Female-female threaded standoffs in brass and stainless steel

Precision Components · M1 – M4

Standoffs & Spacers

Male-female and female-female standoffs from M1 to M4, plus plain spacers, in brass, stainless and aluminium — with length tolerances that keep board stacks parallel.

Hex / roundBrass · SS · Al±0.05 mm length

Design notes

Four things to get right early

These decisions are cheap at concept stage and expensive after tooling is cut.

01

Reducer screws are a stiffness decision

The bolt circle stiffness affects transmission error. A higher property class helps, but a shorter grip length and a stiffer flange usually help more.

02

Pins locate, screws clamp

Do not rely on screw clearance to locate an encoder ring. Use dowel pins for position and screws only for clamp load — mixing the two functions wastes both.

03

Watch relaxation at temperature

Aluminium loses preload faster at 70 °C than at 20 °C. Ask for relaxation data at operating temperature if the joint is safety-relevant.

04

Low volume is normal here

Joint modules ship in hundreds, not millions. We support low minimums with standard tooling and modified lengths rather than requiring a new die.

Joint review

Send us the assembly, not just the screw

A drawing gives us geometry. The mating material, the service cycles and the cleaning chemistry decide whether the joint works. Send all three and we will review the whole stack.

  • Tolerance stack and fit check
  • Torque and preload recommendation
  • Material and finish selection
  • Locking method and service strategy

Questions

Joint Actuators fastening FAQ

Answers to the questions that come up most in this industry.

Have a specific joint? Send the section drawing and the service condition. We will reply with a recommended fastener and the reasoning behind it.
What torque for an M3 12.9 reducer screw?
Typically 2.0–2.4 N·m with a friction coefficient of 0.12–0.14 and a steel-to-steel joint. If the housing is aluminium, reduce to 1.5–1.8 N·m or use a steel insert. Verify on the actual joint.
Can you supply dowel pins in small quantities?
Yes. Ground pins from Ø2 to Ø8 in h6/h7 are available from a few hundred pieces, with straightness and roundness reports.
Do you offer non-magnetic joint hardware?
Yes, in SUS316 and titanium, including pins. We can certify relative permeability below 1.02.
How do you prevent loosening under torque reversal?
Encapsulated adhesive is the most effective single measure. For serviceable joints, a nylon patch plus a higher preload and a larger bearing area is the practical combination.

Engineering support for joint actuators programmes

From a single prototype joint to a PPAP production launch, the same team reviews the drawing and the assembly context.